assert hit on PM_IDLE exit in subsys/pm/pm.c:133

[kv2019i]

Describe the bug
Starting with commit b9d4b9d ("pm: Remove CURRENT_CPU macro"), SOF public test have started failing with

ASSERTION FAIL [!z_smp_cpu_mobile()] @ ZEPHYR_BASE/subsys/pm/pm.c:133
[ 220.790855] os: print_fatal_exception: ** FATAL EXCEPTION

... the system is running active use-case on core0 and the assert happens when SOF releases the IDLE state lock with
"pm_policy_state_lock_put(PM_STATE_RUNTIME_IDLE, PM_ALL_SUBSTATES);" and allow Zephyr to enter RUNTIME_IDLE on core0.

To Reproduce
Steps to reproduce the behavior:

1. build SOF with Zephyr for Intel MTL target
2. run sof-test case: TPLG=/lib/firmware/intel/development/sof-mtl-nocodec.tplg MODEL=MTLP_RVP_NOCODEC SOF_TEST_INTERVAL=5 ~/sof-test/test-case/check-playback.sh -d 10 -l 1 -r 1

Expected behavior
Test passes.

Impact
Loss of audio on end-user system.

Logs and console output
https://sof-ci.01.org/sofpr/PR8901/build3107/devicetest/index.html?model=MTLP_RVP_NOCODEC&testcase=check-playback-10sec
See the "mtrace" tab to see Zephyr log.

Environment (please complete the following information):

• OS: Linux
• Toolchain: XCC / cadence
• commit: v3.6.0 tag (also tested with v3.6.0 plus 672c21d1db68678b171729caf746d9ddf1427548 )

Additional context
With the identified Zephyr commit revert, the same test passes reliably with no other failures seen in the test.

cc:

• [BUG] DSP panic with Zephyr upstream main thesofproject/sof#8908

[kv2019i]

We did have an earlier discussion about this in #68234 . The consensus back then was that the case I originally reported was fixed by #67863 . We are however seeing this assert hit again, even with #67863 part of the tree.

[kv2019i]

Notable Kconfig settings used that affect the PM state transitions:

CONFIG_ADSP_POWER_DOWN_HPSRAM=y
CONFIG_ADSP_IMR_CONTEXT_SAVE=y
CONFIG_ADSP_IDLE_CLOCK_GATING=y
CONFIG_PM_POLICY_CUSTOM=y
CONFIG_PM_DEVICE=y
CONFIG_PM_DEVICE_POWER_DOMAIN=y
CONFIG_PM_DEVICE_RUNTIME=y

[kv2019i]

Still hit the error with Zephyr main of today (commit 0d5a670 ). Needed some HWMv2 work to make SOF build again.

The issue does not happen on every run, so reproduction is not 100% but with enough repeats, I still get it. The crash looks similar, so interrupt state is unexpected when system resume is done:

[37076.296076] <inf> ipc: ipc_cmd: rx   : 0x48000000|0x12
[37076.380685] <inf> ll_schedule: zephyr_domain_thread_fn: ll core 0 timer avg 1627, max 2743, overruns 0
[37077.404685] <inf> ll_schedule: zephyr_domain_thread_fn: ll core 0 timer avg 1840, max 2279, overruns 0
[37078.428685] <inf> ll_schedule: zephyr_domain_thread_fn: ll core 0 timer avg 1841, max 3378, overruns 0
ASSERTION FAIL [!z_smp_cpu_mobile()] @ ZEPHYR_BASE/subsys/pm/pm.c:133
[37079.232761] <err> os: print_fatal_exception:  ** FATAL EXCEPTION
[37079.232770] <err> os: print_fatal_exception:  ** CPU 0 EXCCAUSE 63 (zephyr exception)
[37079.232775] <err> os: print_fatal_exception:  **  PC 0xa0065773 VADDR (nil)
[37079.232780] <err> os: print_fatal_exception:  **  PS 0x60020
[37079.232798] <err> os: print_fatal_exception:  **    (INTLEVEL:0 EXCM: 0 UM:1 RING:0 WOE:1 OWB:0 CALLINC:2)
[37079.232803] <err> os: xtensa_dump_stack:  **  A0 0xa0063e08  SP 0xa010b290  A2 0x4  A3 0xa010b2a0
[37079.232808] <err> os: xtensa_dump_stack:  **  A4 0xa010b280  A5 0x4  A6 0xfffbfff0  A7 0x4
[37079.232815] <err> os: xtensa_dump_stack:  **  A8 0xa0063d52  A9 0xa010b220 A10 0xa00d9451 A11 0xa010b2a0
[37079.232820] <err> os: xtensa_dump_stack:  ** A12 0xa010b280 A13 0x4 A14 (nil) A15 0xffffffff
[37079.232826] <err> os: xtensa_dump_stack:  ** LBEG 0xa0062e3b LEND 0xa0062e48 LCOUNT 0xa003669e
[37079.232831] <err> os: xtensa_dump_stack:  ** SAR 0xc
[37079.232836] <err> os: xtensa_dump_stack:  **  THREADPTR 0xa00da203


Backtrace:0xa0065770:0xa010b290 0xa0063e05:0xa010b2a0 0xa0036c6c:0xa010b2c0 0xa0037107:0xa010b2f0 0xa00847d3:0xa010b310 0xa0063ddb:0xa010b330

[37079.232910] <err> os: z_fatal_error: >>> ZEPHYR FATAL ERROR 4: Kernel panic on CPU 0
[37079.232918] <err> os: z_fatal_error: Current thread: 0x4010e030 (unknown)
[37079.234985] <err> coredump_error: coredump_mem_window_backend_start: #CD:BEGIN#
[37079.235156] <err> coredump_error: coredump_mem_window_backend_end: #CD:END#
[37079.235273] <err> zephyr: k_sys_fatal_error_handler: Halting system